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FP die forging press |
Characteristics of FP die forging press
High productivity,
easy operation, convenient maintenance, fit for automatic forging
production line
Fast attack speed, short period of thermal
contact of matrix, long service life
Upper and lower liftout
design, low pattern drawing pitch, save forging materials
High rake ratio resistance, high precision of guide rail,
good quality of forging pieces
PLC control, a lot of loop
system for safe operation, assure security of operator
Working windows are set at right and left side of the
machine which are convenient for passing forging pieces
Special stick release device has fast speed and easy
operation
Reliable centralized lubrication system and manual complimented lubrication system can effectively lower friction loss Advanced tonnage device is equipped to show forging force directly with over loading alarm
Purpose
Fit for forging and processing for industry of auto, train, watercraft, aviation, mine machinery, petroleum machinery and hardware, necessary high precision forging equipment
|
| Item Model |
Unit |
FP-400 |
FP-630 |
FP-1000 |
FP-1600 |
FP-2500 |
| Ability |
Ton |
400 |
600 |
1000 |
1600 |
2500 |
| Course of sliding block |
mm |
175 |
200 |
250 |
300 |
320 |
| Tested amount of sliding block |
mm |
10 |
10 |
10 |
10 |
10 |
| Times |
Times/Minute |
100 |
95 |
85 |
70 |
70 |
| Effective working course (intermittence) |
Times/Minute |
18 |
18 |
16 |
16 |
16 |
| Lower dead center height (highest point) |
mm |
505 |
550 |
700 |
800 |
1000 |
| Rated Tonnage Point |
mm |
5 |
5 |
5 |
6 |
6 |
| Sliding block area |
mm |
595×555 |
700×640 |
945×800 |
1080×1040 |
1200×1200 |
| Table area |
mm |
780×840 |
880×880 |
1120×1050 |
1200×1200 |
1300×1700 |
| Dimension of Side Window |
mm |
450×450 |
500×500 |
700×650 |
900×900 |
1580×1580 |
| Main Motor |
kW |
30 |
45 |
55 |
90 |
110 |
| Sliding block adjusting motor |
kW |
0.5 |
0.5 |
0.75 |
1.5 |
4 |
| Lubricating motor |
kW |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
| Upper liftout ability-course |
Ton-mm |
6×20 |
6×20 |
8×30 |
8×40 |
15×40 |
| Lower liftout ability-course |
Ton-mm |
20×40 |
30×40 |
50×40 |
50×60 |
80×80 |
| Air pressure |
KG/MM2 |
5 |
5 |
5 |
5 |
5 |
| Weight of Machine |
kg |
30000 |
45000 |
75000 |
14800 |
236800 |
| Dimension of Machine |
mm |
2100×3100×4250 |
2260×3410×4900 |
2500×4100×5700 |
4335×4245×7725 |
5585×3750×7740 |
|
630 Tons Friction Press presently has three
specifications as J53-630AModel, J53-630BModel and
J53-630CModel. |
Parameter |
Unit |
J53-630A |
J53-630B |
J53-630C |
Nominal pressure |
KN |
6300 |
6300 |
6300 |
Output energy |
kJ |
80 |
80 |
80 |
Allowable pressure |
KN |
10000 |
1000 |
10000 |
Slide stroke |
㎜ |
600 |
600 |
600 |
Number of strokes |
M/Times |
11 |
11 |
11 |
Working table dimension (Front & Back× Left &
Right) |
㎜ |
920×820 |
920×820 |
920×820 |
Thickness of bearing plate |
㎜ |
180 |
180 |
180 |
Min. Seal height |
㎜ |
650 |
650 |
650 |
Overall dimension of machine (Front & Back× Left &
Right× Height) |
㎜ |
4320×4694×6060 |
4120×3800×6035 |
4120×3800×6035 |
Power of electric machine |
KW |
55 |
55 |
55 |
Weight |
kg |
39500 |
41500 |
43500 |
I. J53-630A Model’s controlling method is
shifting fork, plain type platform and portal
brake.
II.J53-630B Model is improved on
base of J53-630A Model. Thereinto, the controlling method is altered
into air cylinder control installed on two sides of transmission
shaft, steel structure platform and rushing-board brake. These
alterations enable the equipment to be more sensitive and reliable
for controlling. Steel structure platform makes noise giving off
when equipment operates greatly decrease and rushing board brake
prolongs the service life of friction belt because it owns large
braking area which can contact flywheel and gain large moment and
then do little harm to friction belt. Additionally, rushing-board
brake is parallel-adjusted so that it’s very convenient for users to
adjust it.
III. J53-630C Model is
improved on base of J53-630B Model, retaining advantages of J53-630B
Model such as air cylinder control, steel structure platform,
rushing-board brake and integrated pre-stressing force machine
frame. As the new product which is firstly developed by our company,
this product owns accessories almost complete universal as J53-630B
Model’s. On base of integrated machine frame of former J53-630B
Model, this product is installed with pull rod and adopted new
technology of hydraulic pressure stress, assuring equality of pull
rod pre-stressing force and strengthening intensity and rigidity of
machine frame. Owing to solving the fracture problem of integrated
machine frame for former J53-630AModel and J53-630B Model, the
J53-630C Model press is greatly enhanced on reliability of its
machine frame and its overload capacity is strengthened during
application, being a popular type firstly purchased by extensive
customers nowadays. |
| 1 Thousand Tons Friction
Press presently has two specifications of J53-1000B Model and
J53-1000C Model. |
Parameter |
Unit |
J53-1000B |
J53-1000C |
Nominal pressure |
KN |
10000 |
10000 |
Output energy |
KJ |
160 |
160 |
Allowable pressure |
KN |
16000 |
16000 |
Slide stroke |
㎜ |
700 |
700 |
Number of strokes |
M/Times |
10 |
10 |
Working table dimension: Front and back X Left and
right |
㎜ |
1200×1000 |
1200×1000 |
Thickness of bearing plate |
㎜ |
200 |
200 |
Die height |
㎜ |
500 |
500 |
Overall dimension of Machine ( Left and right X Front and
back X Height) |
㎜ |
5050×4200×7250 |
4900×5355×7290 |
Power of electric machine |
KW |
75 |
90 |
Comparing
with J53-1000B Model with integrated body, J53-1000C Model with
split body and three-section pre-stressing force 4-pull rod
structure is safer and more dependable in the aspect of frame, and
also thoroughly solves the fracture problem of integrated machine
frame for J53-1000B Model.
Adopting
ancillary plate structure, flywheel runs smoothly, greatly reducing
the overweight during running. What’s more, tooth type of screw and
nut changes into trapezoid (while for J53-1000B model, they are
square teeth). Thus the security and dependability of J53-1000C
frame are enormously enhanced, the service life of its screw, nut
and axle screw as well as the rigidity of screw are increased as
well. The screw connection diameter of J53-1000C becomes into φ400
from φ380 of J53-1000B. In addition, instead of portal brake of
J53-1000B Model, the brake device of J53-1000C altered into rushing
board brake, thus the dependability of braking is consumedly
advanced, being convenient to adjust, and the rigidity strengthening
of plate design reduces the vibration noise during the working of
press. With cast steel as material of slide, slide weight of
J53-1000C model is increased 1 thousand kgs than J53-1000B Model
with nodular cast iron as material. Plus that the width from front
and back of frame upright post of J53-1000B Model is 750mm, while
its 1000mm for J53-1000C Model, increasing 250mm than the former.
The body weight of J53-1000C is 46.8 ton, but 38.5 ton of J53-1000B.
Owing to aforementioned features, J53-1000C press possesses such
advantages as smooth hitting power in the course of working and
higher stability and dependability of machine body. Meanwhile,
operated through cylinders in two sides (J53-1000B Model is operated
by shifting fork), J53-1000C Model is more sensitive and dependable
in operation. Automatic lubrication system is designed to make
lubricating during operation more sufficient and reliable.
Adopting advanced technology of framework of
the same products from Germany Harson Company, the framework of
J53-1000C Model product is the most advanced and reliable structure
among the present friction presses.
Focused on appearance design, the device
of J53-1000C Model is more reasonable and elegant than J53-1000B
Model. |
Performance Introduction of J53-1600C Model
Press(Comparison between J53-1600C Model and J53-1600A
Model) |
16
Thousand KN J53-1600C Model double-disc friction spiral press adopts
international advanced structural configuration on its machine
frame, that is split body with 4-pull rod pre-stressing force
structure. Developed and designed on base of absorbing advanced
Germany technology, this structure mainly owns advantages that
intensity and rigidity of machine frame is enhanced. What’s more,
owing to solving the fracture problem of integrated machine frame
for J53-1600A Model, J53-1600C Model press exceeds J53-1600A Model
on service life and reliability. J53-1600C Model is improved on base
of J53-1600A Model. As the new generation product replacing
J53-1600A Model, it adopts accessories of J53-1600A excepting some
accessory such as machine frame. In addition to its standard parts
are mostly universal and wearing parts are completely universal, its
platform, brake and balance cylinder are improved and designed to be
more convenient for maintaining. J53-1600C Model machine frame guide
rail adopts wear-proof paneling, radically solving the problem that
J53-1600A Model press owns poor abrasion resistance and has bad
effect on kinematic accuracy during application owing to no paneling
on its integrated body. Meanwhile, J53-1600C Model is designed to
have rushing-board brake to endow braking with higher sensitivity,
reliability and convenience for adjustment; platform is designed to
gain more rigidity to make the press operate more smoothly with
great decreasing of working noise; automatic lubrication system is
designed to make lubricating during operation more reliable.
16 Thousand KN J53-1600C Model
double-disc friction spiral press owns the same basic parameters as
J53-1600A Model and its electric controlling, steering and using are
the same as J53-1600A Model.
J53-1600C
Model split-body machine frame is mainly composed of base frame,
crossbeam, upright post (2 pieces), pull rod (4 pieces), pull rod
nut (8 pieces), etc, weighing 58 tons. J53-1600A Model integrated
body weighs 42 tons and other parts weigh the same as J53-1600C
Model. J53-1600C Model press weighs 106 tons. |
1 Thousand Tons Friction Brick Press presently has two
specifications of J93-1000B Model and J93-1000C
Model. |
Parameter |
Unit |
J93-1000B |
J93-1000C |
Nominal pressure |
KN |
10000 |
10000 |
Allowable pressure |
KN |
16000 |
20000 |
Slide stroke |
㎜ |
700 |
700 |
Number of strokes |
M/Times |
10 |
10 |
Working table: dimension of Front and back X Left and
right |
㎜ |
1200×1000 |
1200×1000 |
Thickness of bearing plate |
㎜ |
200 |
200 |
Die height |
㎜ |
500 |
500 |
Method of jacking up material |
|
Rigid |
Rigid |
Overall dimension of machine (Left and right X Front and
back X Height) |
㎜ |
5050×4200×7250 |
4900×5355×7290 |
Power of electric machine |
KW |
75 |
90 |
Weight |
kg |
76200 |
83000 |
Comparing
with J93-1000B Model with integrated body, J93-1000C Model with
split body and three-section pre-stressing force 4-pull rod
structure is safer and more dependable in the aspect of frame, and
also thoroughly solves the fracture problem of integrated machine
frame for J93-1000B Model.
Adopting
ancillary plate structure, flywheel runs smoothly, greatly reducing
the overweight during running. What’s more, tooth type of screw and
nut changes into trapezoid (while for J93-1000B model, they are
square teeth). Thus the security and dependability of J93-1000C
frame are enormously enhanced, the service life of its screw, nut
and axle screw as well as the rigidity of screw are increased as
well. The screw diameter of J93-1000C becomes into φ400 from φ380 of
J93-1000B. In addition, instead of portal brake of J93-1000B Model,
the brake device of J93-1000C changes into rushing board brake, thus
the dependability of braking is consumedly advanced, being
convenient to adjust, and the rigidity strengthening of plate design
reduces the vibration noises during the working of press. With cast
steel as the material of slide, slide weight of J93-1000C model is
increased 1 thousand kgs than J93-1000B Model with nodular cast iron
as material. Plus that the width from front and back of frame
upright post of J93-1000B Model is 750mm, while it’s 1000mm for
J53-1000C Model, increasing 250mm than the former. The body weight
of J93-1000C is 46.8 ton, but 38.5 ton of J93-1000B. Owing
aforementioned features, J93-1000C press possesses such advantages
as smooth hitting power in the course of working and higher
stability and dependability of machine body. Meanwhile, operated
through cylinders in the two sides (J93-1000B Model is operated by
shifting fork), J93-1000C Model is more sensitive and dependable in
operation. Automatic lubrication system is designed to make
lubricating during operation more sufficient and reliable.
Adopting advanced technology of
framework of the same products from Germany Harson Company, the
framework of J93-1000C Model product is the most advanced and
reliable structure among the present friction presses.
Focused on appearance design, the device
of J93-1000C Model is more reasonable and elegant than J93-1000B
Model. |
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